It is specifically designed for seamless integration with CNC machining centers, robotic automation systems, and industrial milling machines, enabling one-machine CNC integrated processing (milling + finishing) that eliminates repeated workpiece clamping, reduces positioning errors, and optimizes production workflows for batch flat metal workpiece manufacturing.

Core Features

 All features optimized for CNC and robotic automated flat metal processing, with performance far superior to traditional abrasive brushes:

Cutting-Tool Grade Grinding Performance – Continuous ceramic fiber structure delivers far greater grinding force than nylon abrasive brushes, acting as a precision cutting tool for efficient material removal on high-hardness metals in CNC processing.

Self-Sharpening Micro-Fracturing Mechanism – Controlled micro-fracturing exposes new sharp cutting edges during use, eliminating grinding force attenuation and uneven finishing in long-run CNC batch production.

Superior Durability & Shape Stability – High rigidity, low water absorption and acid-alkali resistance keep the flat brush surface undeformed during high-speed CNC rotation, ensuring uniform grinding on flat workpieces.

Ultra-Long Service Life – Significantly longer service life than silicon carbide or alumina abrasive disc brushes, reducing tool change frequency and production downtime in CNC mass production.

High-Precision Finishing Results – Achieves high-precision surface finishes without secondary burrs or scratches, meeting the strict requirements of CNC precision manufacturing in aerospace and medical fields.

CNC Automation Optimized – Exclusively disc-structured for seamless integration with CNC and robotic systems, enabling unmanned/semi-automated finishing and reducing manual intervention significantly.

Applications

Widely used in high-end manufacturing requiring CNC/robotic automated precision processing of flat metal parts:

Automotive Manufacturing:

CNC automated deburring, polishing and edge rounding of engine parts, gear end faces, brake discs and flat structural components.

Aerospace Industry:

CNC precision surface finishing and oxide layer/tool mark removal of titanium alloy/stainless steel flat key components.

Mold & Tool Manufacturing:

CNC removal of milling tool marks/EDM recast layers and precision polishing of flat mold surfaces.

General Metal Processing:

CNC automated deburring, surface cleaning and decorative grain brushing of flat workpieces after milling, drilling and laser cutting.

Hydraulic & Motion Control:

CNC precision finishing of flat surfaces on hydraulic cylinder liners, valve cores and precision terminal components.

Automated Mass Production:

Unmanned finishing on CNC/robotic integrated lines, realizing one-machine milling + finishing for flat metal workpieces.

Customization Services

Fully customizable Ceramic Fiber Abrasive Filament Disc Brush, compatible with global CNC equipment for flat metal processing:

Brush Filament Material:
Ceramic fiber abrasive filament (self-sharpening, high grinding force for high-hardness metal processing)
Silicon carbide (SiC) abrasive filament (sharp cutting for general metal deburring/polishing)
Alumina (Al₂O₃) abrasive filament (uniform grinding for non-ferrous metal precision finishing)
Pure nylon bristle (soft polishing/surface cleaning without scratch)
Stainless steel wire (high rigidity for heavy-duty deburring of thick burrs)
Brass wire (precision polishing for delicate metal parts, anti-scratch)
Steel wire (high strength for rough grinding/oxide skin removal)

Disc Base Material - Aluminum alloy, steel, PVC, PP/PA.

Dimensions:

Custom disc diameter, brush filament length and disc thickness (all standard/non-standard sizes).

Structure: 

Custom brush filament density, brush face width; thickened disc base optional for heavy-duty processing.

CNC Matching:

Custom spindle connection interface, high-speed balance design for CNC/robotic automation systems.

For customized solutions, detailed product specifications, or a tailored quote, feel free to reach out via the following channels—we’re ready to support your needs:

Email: tdf@tdfbrush.com | Phone(Whatsapp): +8613856090482